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A Better Alternative to Mudjacking for Concrete Leveling

Leveling a concrete driveway with polyurethane foam

Understanding the Need for Concrete Leveling

Concrete structures, such as driveways, sidewalks, patios, and foundations, are prone to settling and sinking over time. This issue arises due to various factors, including soil erosion, water infiltration, and the natural settling of the ground beneath the concrete. When concrete surfaces become uneven, they not only look unsightly but also pose serious safety hazards. Tripping and falling can lead to injuries, and uneven surfaces can cause structural damage over time.

Common Causes of Concrete Settling:

  • Soil Erosion: Water can wash away the soil underneath concrete slabs, creating voids and leading to settling.
  • Poor Soil Compaction: If the soil wasn't properly compacted during construction, it might settle over time, causing the concrete above it to sink.
  • Tree Roots: Roots from nearby trees can grow under concrete slabs, lifting them and causing uneven surfaces.
  • Water Infiltration: Excessive moisture can cause soil to expand and contract, leading to instability and concrete settling.

Traditional Mudjacking: An Overview

Mudjacking, also known as slab jacking or pressure grouting, is a traditional method of concrete leveling. Here’s how it works:

  1. Drilling Holes: Small holes are drilled into the sunken concrete slab.
  2. Pumping Slurry: A slurry mixture of water, soil, and cement is pumped under the slab.
  3. Raising the Slab: The pressure of the slurry raises the concrete to the desired level.
  4. Patching the Holes: The drilled holes are then patched with concrete.

Pros of Mudjacking

  • Cost-effective compared to replacing the concrete entirely.
  • Can be completed relatively quickly depending on the size of the area.

Cons of Mudjacking

  • The heavy slurry can further settle, leading to future sinking.
  • Larger drill holes can be more noticeable.
  • Potential for resettling as the slurry can wash out or degrade over time.

Polyurethane Foam Injection: The Superior Choice

Polyurethane foam injection is a modern and efficient method for concrete leveling. Here’s how it works:

  1. Small Holes Drilling: Tiny holes, about the size of a penny, are drilled into the concrete.
  2. Injecting Foam: Polyurethane foam is injected through the holes.
  3. Expanding Foam: The foam expands, filling voids and raising the concrete slab.
  4. Patching Holes: The small holes are patched, leaving a nearly invisible repair.

Advantages of Polyurethane Foam Injection

  • Lightweight and strong, reducing the risk of further settling.
  • Quick cure time, allowing the area to be used almost immediately.
  • Minimal disruption with smaller drill holes and less mess.
  • Environmentally friendly, often made from recycled materials.

Why Traditional Mudjacking Falls Short

While mudjacking has been a common method for addressing these issues, it has significant limitations. The process involves pumping a heavy slurry mixture of water, soil, and cement under the concrete slab to lift it back to its original position. However, this method can be problematic for several reasons.

Heaviness of the Slurry: The slurry used in mudjacking is heavy, which can exacerbate the settling problem over time. The added weight can further compact the soil, leading to future sinking.

Large Drill Holes: Mudjacking requires large holes to be drilled into the concrete, which can be unsightly and may weaken the integrity of the slab.

Potential for Resettling: The slurry can erode or wash away over time, leading to the concrete settling again. This means that the process may need to be repeated, adding to the overall cost and inconvenience.

Longer Downtime: The slurry used in mudjacking can take longer to set, which delays the usability of the area being repaired.

Why Choose Midwest Foam Works?

Midwest Foam Works, based in Wichita, Kansas, is a trusted provider of polyurethane foam injection services. Our technicians have experience with over 1500 successful concrete leveling jobs in Kansas. Here’s why you should choose them for your concrete leveling needs:

Expertise and Experience

  • Skilled Technicians: The team is trained and experienced in the latest concrete leveling techniques.
  • Local Knowledge: Understanding of Wichita's specific soil and weather conditions that affect concrete in the area.

Customer Satisfaction

  • High-Quality Service: Midwest Foam Works is committed to providing excellent service, ensuring customer satisfaction with every project.
  • Reliable Results: Use of advanced polyurethane foam injection technology ensures durable and reliable results.
  • Free Quotes: 100% free quotes guaranteed. No hidden fees.

Sustainable Practices

  • Eco-Friendly Solutions: Use of environmentally friendly polyurethane foam, contributing to sustainable building practices.
  • Minimal Disruption: Efficient process minimizes disruption to your daily life, allowing you to enjoy your leveled concrete sooner.

Conclusion: The Clear Choice for Concrete Leveling

When it comes to concrete leveling, polyurethane foam injection clearly stands out as a superior alternative to mudjacking. With its numerous advantages in terms of durability, efficiency, and environmental impact, it’s the go-to choice for homeowners and businesses alike. Midwest Foam Works, located in Wichita, Kansas, is dedicated to providing top-notch polyurethane foam injection services, ensuring your concrete surfaces are safe, level, and long-lasting.

For more information or get a free quote, visit Midwest Foam Works.

About the Author

Mikel Miller

I am the residential estimator at Midwest Foam Works in Wichita, Kansas. Call me today for a 100% free quote.

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1500+ jobs since 2017

With ten years of experience and over 1,500 successful jobs under our belt, Midwest Foam Works is your trusted partner in high-density polyurethane foam concrete leveling. Your satisfaction is our commitment.

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We offer a 3-year warranty.  Our foam will never deteriorate, crumble, or otherwise degrade. It is impervious to water, rodents, and various environmental factors, making it a dependable solution for concrete repair. If any issues arise within the 3-year warranty period, we will address them, ensuring customers' confidence in the longevity of their repairs.

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